Case Study

Keeping the Supply Chain on Track: TGW's Data-Driven Journey

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Case Study Introduction

Customer Summary

TGW is a global leader in intralogistics, offering comprehensive solutions that streamline and optimise supply chains for a wide range of industries. With expertise in designing, manufacturing, and implementing cutting-edge fulfilment systems, TGW ensures seamless processes from goods receipt to order picking, packing, and shipping.

Their innovative solutions integrate automation, advanced data management, and predictive technologies, empowering clients to achieve higher efficiency, reduce costs, and meet evolving customer demands. By leveraging data-driven insights and a focus on future-proofing operations, TGW continues to set benchmarks for operational excellence and customer satisfaction.

Customer Testimonial

Business Challenges

TGW faced several challenges as it sought to scale its operations and enhance its data capabilities. Their existing Splunk Enterprise setup was effective for log ingestion but lacked the capacity to handle the increasing demands for operational and metric-based data. This limitation hindered their ability to gain actionable insights into bottlenecks and single points of failure across their warehouses.

Additionally, TGW needed to migrate vast amounts of historic and live data to Splunk Cloud without any downtime, ensuring continuity in their 24/7 operations. The migration required careful preparation to avoid transferring outdated or unnecessary data, demanding a detailed health check and data source assessment. With a long-term vision to implement proactive monitoring, improve the visibility of OT data, and achieve greater control over planned versus unplanned downtime, TGW needed a robust and scalable platform to support its 2030 goals.

Requirements

Prepare Splunk Enterprise for Migration and Ensure Seamless Cloud Transition

Perform a Detailed Data Migration Process to Move Historic and Live Data Without Downtime

Conduct a Comprehensive System Health Check to Optimise Scalability and Efficiency

Enable Operational Technology Data Ingestion for Enhanced Monitoring and Insights

Implement and Demonstrate Splunk Edge Hub Capabilities with Partner Technology Integration

Support the Development of Proactive Monitoring Tools to Improve Operational Intelligence

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Solutions

Somerford began the project by conducting a detailed health check of TGW’s Splunk environment, ensuring a clear understanding of its current setup and identifying areas for improvement. This assessment provided the foundation for a seamless migration and successful implementation of new features. Splunk Cloud was introduced to deliver greater scalability and enhanced functionality, preparing TGW to achieve its 2030 vision.

Our technical experts supported TGW’s teams throughout the process, addressing challenges such as OT data ingestion, historic data migration, and maintaining live data streams during the transition. We also introduced Splunk Edge Hub for sensor data analysis, enabling TGW to unlock insights from their operational technology.

Through close collaboration and a structured approach, Somerford delivered a robust solution tailored to TGW’s needs, ensuring real-time operational intelligence, proactive monitoring, and a future-ready platform.

Cloud Migration

Transitioned from Splunk Enterprise to Splunk Cloud within three months with no interruptions to operations.



More Cloud Features Utilised

Delivered greater functionality, including predictive maintenance capabilities.


Managed On-Prem Scalability Issues

Supported the development of applications and integration of new features, complemented by Somerford workshops.


Supported Development of Apps and New Features

Worked closely with TGW to visualise and dashboard client-facing data while preparing the system for future data and team expansions.

Results

Enhanced Customer Satisfaction

The migration to Splunk Cloud significantly enhanced TGW's customer satisfaction by enabling real-time operational intelligence and predictive maintenance capabilities. By addressing bottlenecks and ensuring uninterrupted data ingestion during migration, TGW reduced mean time to resolution (MTTR) at client sites. Additionally, the integration of SCADA data and advanced visualisation tools empowered TGW engineers with actionable insights, fostering improved service reliability and proactive problem-solving. This streamlined approach not only optimised internal processes but also strengthened TGW's ability to deliver exceptional value to its customers through enhanced operational efficiency.
What You Get With a Data Risk Assessment

Proactive Monitoring

Through proactive monitoring, TGW achieved greater control over planned versus unplanned downtime, significantly enhancing operational reliability. By leveraging SCADA data and Splunk Edge Hub technology, TGW identified bottlenecks and single points of failure, allowing for timely interventions and optimised maintenance schedules. This approach not only minimised disruptions but also ensured a seamless operational flow, aligning with TGW's long-term vision for efficiency and innovation. The enhanced oversight empowered TGW to pre-empt issues, improve service reliability, and deliver a superior experience to their clients.

Scalable Platform

The creation of a scalable platform enabled TGW to prepare for future growth and innovation while maintaining operational stability. By migrating to Splunk Cloud, TGW resolved previous scalability challenges, ensuring the infrastructure could handle increased data volumes and new data types. This robust foundation allowed for the seamless integration of advanced features and proactive monitoring capabilities, empowering TGW to enhance their service offerings. The scalable solution not only supports TGW's 2030 vision but also ensures long-term adaptability and reliability for their clients.

Key Innovations

Implementation of Splunk Edge Hub for advanced sensor data analysis.

Integration of SCADA data and a sensor network for detailed bottleneck insights.

Introduction of machine learning and AI to generate actionable intelligence.

Why Somerford?

Somerford has been a trusted partner for TGW over the past five years, helping them maximise the value of their Splunk investment through technical expertise and scalable solutions. Their tailored approach has enabled TGW to leverage data for operational improvements and enhanced client services.

Additional Resources

Splunk Edge Hub 101 On-Demand Webinar

Discover key features including data integration and data transmission from the Splunk Edge Hub

Splunk Edge Hub from Somerford

Effortlessly streamline the process of integrating your data with Splunk - exclusive to Splunk Partners!

What is Splunk Edge Hub? - Somerford Blog Post

"Late last year, Splunk announced their latest innovation in IoT data access and processing, Splunk Edge Hub..."

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